A study into the effect of a new brightener on electrodeposition and corrosion resistance of zinc

  • Tab. 1: Optimized Zinc bath composition and operating conditions

The electrodeposition of zinc on steel was obtained from an acid sulphate bath containing condensation product formed between Vanillin and Glycine (VG). The bath constituents and operating parameters were standardized by Hull cell experiments. The investigation of electrodeposition and nucleation mechanism was carried out on graphite electrode using cyclic voltammetric and chronoamperometric techniques. The corrosion studies were carried out by Polarisation and Electrochemical impedance techniques, which helped to explore the good protection ability of the zinc coating in presence of VG. The surface morphology of the deposit was characterised by scanning electron microscopy. Increase in brightness of the zinc coating obtained on mild steel substrate was confirmed by reflectance studies. The phase structure and the preferred orientation of the zinc crystallites were studied by X-ray diffraction analysis. These studies revealed the influence of VG in enhancing the brightness and corrosion resistance of the zinc electrodeposit on mild steel substrate.


    

Electrodeposited Dendrite-Free, Nano-Columnar 3D Lithium Anodes and Their Application in Lithium Sulfur Batteries with 3D Sulfur Cathodes

  • Fig. 1: Schematic view of a Li/S battery with 3D battery electrodes and Celgard 2500 separator
    Fig. 1: Schematic view of a Li/S battery with 3D battery electrodes and Celgard 2500 separator

In this work, homogeneous, dendritefree, nano-columnar lithium electrodeposition on 3D nickel foam from a 1 M lithium hexafluorophosphate (LiPF6) propylene carbonate (PC) electrolyte under convection has been performed successfully. The surface morphology and the thickness of the deposition can be varied depending on the electrodeposition parameters. In this way, it is possible to improve the surface area and reduce the amount of lithium in the cell, e.g. to only 50 % lithium excess, increasing cell safety. The new lithium plated 3D anode was developed to be combined with a 3D composite electroplated sulfur cathode, ensuring low local current densities at both, cathode and anode, which lowers overpotentials and therefore increase the cell efficiency. Furthermore, the porous electrodes can accommodate a larger amount of electrolyte, which is beneficial for an increased cycling stability. The results show that despite the reduction of lithium weight by a factor of 12 compared to a battery with a commercial 1.5 mm thick 2D lithium foil anode, the overall battery capacity on cell level, using cathodes with equal sulfur content, could even be improved.


    

XXIII Congress of the Ibero-American Electrochemical Society, SIBAE (June 3 – 8, 2018 /Cusco, Peru)

  • XXIII Congress of the Ibero-American Electrochemical Society

SIBAE (‘Sociedad Iberoamericana de Electroquímica’) invites to the 23rd edition of the biennial congress that convokes researchers and students from mainly Spanish and Portuguese speaking countries. This is the first time that a SIBAE congress will take place in Peru. Continue reading…

The Use of Immersed Electrochemical Modules in Plating Shops for the Regeneration of Process Solutions and Purification of Water in Reclaim Tanks

  • Tab. 1: Applications of electrochemical processes for the regeneration of chromate-based solutions
    Tab. 1: Applications of electrochemical processes for the regeneration of chromate-based solutions

Immersed electrochemical module (IEM) is an electrochemical half-cell with one or two ion-exchange membranes and an inner electrode. IEM is immersed directly into a tank with a process solution in order to produce certain changes in its composition, for example, to recover nickel ions from spent electroless nickel plating solutions. Another area of application is to maintain the stable composition of process solutions such as various etchants used in the manufacture of PCBs, stripping and passivating solutions based on chromic acid and its salts. Stabilizing is achieved by anodic regeneration of an oxidant (chromate, ferric, cupric or persulfate ions) which are consumed in the course of the operation of the solution, by removing accumulating reaction products (various metal ions) and maintaining desirable pH value in the process solution. Continuous operation of such modules allows to eliminate periodic dumping and to reduce considerably consumption of chemicals used for replenishments. IEMs are used in many plating shops for continuous regeneration of chromate-based zinc passivating solutions. Another area of application of IMF is a continuous purification of water in reclaim tanks which allows to reduce the consumption of fresh water for rinsing and the amount of waste water. Metals such as zinc, copper, cadmium and tin are recovered from reclaim tanks equipped with IEMs and are usually returned into plating tanks. Nickel metal is utilized in some other way. Chromic acid which is recovered from reclaim tanks with IEMs contains no cationic impurities. It is returned into chromium plating or passivating process solutions. The operation of IEMs in reclaim tanks after chromium plating, anodizing or passivating in chromate-containing solutions allows to reduce the consumption of chemicals and the amount of waste. Installation of IEM does not need any additional floor space, pipe lines, etc. They are especially effective in chromating tanks and small-scale cadmium plating lines, where their use can solve problems related with the environment protection. IEMs are used in Russia in many captive plating shops.


    

Characterization and influence on the fatigue properties of the metal-turn-over of an electroless nickel coating on an AlCuMgFeNi alloy

  • Fig. 3: Etched cross section of the coatings in the as deposited condition of (a) MTO 0, (b) MTO 2, (c) MTO 3.5; the substrate material is in the lower part of the picture. The coatings show the lamellar structure as well as some defects reaching from the substrate to the surface
    Fig. 3: Etched cross section of the coatings in the as deposited condition of (a) MTO 0, (b) MTO 2, (c) MTO 3.5; the substrate material is in the lower part of the picture. The coatings show the lamellar structure as well as some defects reaching from the substrate to the surface

In this paper the influence of a mid-phosphorous electroless nickel coating on EN-AW 2618A was studied. Special emphasis was put on the metalturn-over (MTO) and a heat treatment on the coating properties and their influence on the fatigue properties. The increasing MTO leads to an increase in phosphorous content resulting in a reduction of hardness, while the ductility is much less affected. The low temperature heat treatment increases the hardness through a crystal growth. The fatigue tests show, that the electroless nickel coating can both have a positive as well as a negative influence on the fatigue properties. At higher mechanical stresses the deposit tends to reduce the lifetime, while at lower loads the lifetime gets increased. The reduction of lifetime is caused by defects in the coating which act as stress concentrators. An increase in MTO leads to a higher amount of coating defects and therefore a higher possibility for a reduction of the lifetime. Further research has to focus on the growth mechanisms of those defects since their influence seems to be more significant than other factors like the phosphorous content.